We can quickly convert your 3D file into high-quality injection molds. We have in house molds manufacturing Our mold machining runs 24/7 to shorten delivery time, and we also provide plastic injection molds for various customers around the world. If you only want to order molds in India, we can manufacture the molds according to your machine specifications and ship molds to you!

We can handle plastic injection molding for low volume and batch parts production. The parts are used in defense, automotive, medical, aviation, and consumer products industries. We are your reliable partner for plastic molding services in India. Our injection molding manufacturing capabilities with high-speed machines that clamping forces ranging from 50 tons to 1000 tons it allows us to produce almost any plastic parts, including micro parts, thin-walled parts as low as 0.3mm, and Large parts.

This allows inserts such as propellers to be molded into your design. We can use our CNC machining services to produce customized metal and plastic inserts to integrate them into parts

This allows for multi-material injection molding. Over molding, one material (usually a thermoplastic elastomer (TPE / TPV)) is molded onto a second material, which is usually a rigid plastic. Consider your toothbrush handle, where the individual parts have both rigid and rubber-like parts. This is a good way to improve the performance and appearance of plastic parts.

Materials:

Except for a few thermoplastics, almost all thermoplastics can be used to produce plastic injection molding. The following are some commonly used materials: ABS, PC / ABS, nylon 6/6, PEI (Ultem), PET, polyethylene PE, high-density polyethylene HDPE Polypropylene pp, TPE, acrylic PMMA.

Surface Treatment:

Injection-molded parts usually do not require surface finishing but the mold itself can be finished to affect the surface finish. This can meet aesthetic needs or technical requirements.

Tolerance And Accuracy Of Injection Molding

Tolerance depends on the material, filler, machining, geometry, etc. It is always recommended that you determine the key dimensions and provide them at the quotation stage. All plastic materials will expand and contract under the influence of heat and moisture.

Possible tolerances are ± 0.200 to ± 0.500 mm, We will work closely with you to optimize your manufacturing design. We will point out any areas where the poor design may generate thermal stress, shrinkage, warpage, etc. Unless otherwise stated, we use DIN 16742 standard tolerances.

The molten resin is injected into the cavity of the metal mold under high pressure, and then quickly cooled to form a solid shape. Depending on the complexity and size of the part, a single cycle to complete the part may take a few seconds to a few minutes.

Injection molding is the most cost-effective method for mass production of plastic parts and provides consistent quality for production from small to large batches. Compared with CNC machining and even 3D printing, molding also has the most materials, colors, and configurations. In addition to materials, injection molded parts can also have customized cosmetics, polishes or surface textures.

Injection molding is widely used to produce thin-walled plastic parts. Various products are manufactured by injection molding, and their size, complexity, and application are very different.

Injection molding is used to manufacture many things, the most common is the plastic case. These housings are used in a variety of products, including household appliances, consumer electronics, power tools, and as a car dashboard. Others include computer components, containers, bottle caps, car interiors, lenses, brackets, fasteners, top, and bottom covers, toys.

Injection molding is also used in medical equipment, mechanical parts (including gears), and most other plastic products today. When you want to make a large number of the same objects from plastic, injection molding may be the ideal choice.

Free Design Analysis

All injection molding quotes include a free design for manufacturability analysis (DFM), which will find any problems, such as thin walls, undercuts, and insufficient glue. need help? Our experienced application engineering team can provide free design reviews and can discuss cost trade-offs.

No Minimum Order Quantity (MOQ)

From small batch production to transitional molds, no Minimum quantity requirements, which reduces inventory costs and storage costs.

Quality Report

We provide quality inspection reports such as molding process development reports, material arrival / RoHS documentation, first article inspection (FAI), and production part approval process (PPAP).

Other Trimming Options

You can also choose auxiliary operations such as custom colorants, pad printing, laser engraving, Mold-Tech trimming, basic assembly, ultrasonic welding, and thermal welding.